SMT & Assembly Lines
Integrated Manufacturing for Power Supply Production
Manufacturing power supplies requires more than component placement—it demands consistency, process discipline, and a deep understanding of electrical and thermal behavior.
Our SMT and assembly lines are organized as a continuous, tightly integrated manufacturing system, covering the full build process from PCB population to final power supply integration. This structure ensures design intent is preserved at every stage, without fragmentation between suppliers or processes.
SMT Optimized for Power Supply Applications
SMT operations are configured specifically for power supply and LED driver production, where high-density layouts, thermal-sensitive components, and safety-critical clearances are standard requirements.
High-speed pick-and-place machines position fine-pitch components with micron-level accuracy. Reflow soldering profiles are carefully controlled to ensure reliable joints and long-term stability under continuous operation.
In-line inspection systems, including AOI and X-ray inspection, identify soldering and alignment issues early—before they can affect downstream assembly or field performance.
Assembly Aligned with Electrical and Thermal Design
Assembly processes are not treated as a separate step, but as a direct continuation of SMT manufacturing.
From transformer installation and magnetic alignment to thermal interface application, enclosure assembly, and potting or partial encapsulation, each step is executed in line with the original electrical and thermal design requirements. This alignment is essential for maintaining performance consistency across different power ratings, form factors, and environmental classes.
Manufacturing That Enables Speed and Flexibility
An integrated SMT and assembly workflow allows engineering changes and customer-specific requirements to be implemented efficiently and accurately:
- Prototypes transition smoothly into pilot and volume production
- Component alternatives and layout revisions are applied without process disruption
- Small batches and high-volume runs follow the same manufacturing discipline
- Process control and traceability are maintained across all stages
This approach minimizes rework, shortens lead times, and ensures stable output over long production cycles.
Built for Reliability, Not Just Assembly
Every power supply is manufactured with its end application in mind—whether for indoor commercial use, outdoor environments, or continuous industrial operation.
By maintaining a unified manufacturing flow from SMT through final assembly, we ensure each product is built exactly as designed, tested as intended, and delivered with consistent electrical and mechanical integrity.
